Thermal Metrology Calibration Training

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Training Program for Thermal Metrology Calibration

Thermal metrology is the science of measuring thermal properties, such as temperature, heat transfer, and thermal conductivity. It’s used in a variety of applications, including industrial processes, climate change research, and public health. 

FARE Labs, an ISO/IEC 17025:2017 accredited laboratory for Thermal Metrology Calibration, provides Thermal Metrology and Calibration Training to various stakeholders from industries/institutions/universities/organizations.  Our comprehensive training programs are designed to provide in depth knowledge in Thermal Metrology/Calibration.  FARE Labs is equipped with the following state-of-the-art facilities for thermal calibration.

  • Thermal Calibration Laboratory with world class Standards & Equipment in the range from -196 to 3000°C Including Primary Standards fixed points as well as high precision comparison calibration. 
  • Boiling Point of LN2 (-195.790 ±0.005) °C, TPHg (-38.8344 ±0.002) °C, TPW (0.01 ±0.0014) °C, Ga (29.7646±0.0025)°C, Sn(231.928±0.0036) °C, Zn (419.527±0.0043) °C and Al 
  • (660.323±0.0057) °C to cover a range for SPRTs from -196 °C to 660 °C The equipment and fixed point cells were procured from FLUKE Technologies, USA with Traceability from Fluke (NVLAP), USA. 
  • The Comparison calibration for LIGTs, PRTs, RTD, and sensor based indicators in the range from -180 °C to -80 °C and from -196 °C to 660 °C, CMC ±(0.013 °C to 0.020 °C). The Lab standards are SPRTs from Fluke, USA and the traceability is directly to Fluke (NVLAP), USA and CSIR-NPL, India. 
  • Noble metal Thermocouples of Type-S/R/B in the range from 0 °C to 1200/1600 °C, CMC ±(0.25 °C to 0.81 °C/1.5 °C). The Lab standards are the Type-S thermocouples procured from Fluke, USA, NPL, UK and ISOTECH UK. The Traceability is from NPL, India, NPL, UK and Fluke (NVLAP), USA. 
  • IR-Radiation thermometers/pyrometers/thermal imagers from -32 °C to 3000 °C, CMC ±(0.65 °C to 4.3 °C). The equipment and standards are from Fluke USA, ISOTECH UK and MIKRON-Lumasense, USA. The traceability is directly to NPL, India. 
  • Humidity- for hygrometer calibration in the range from 10% RH to 95 % RH @ 25 °C with CMC ±0.44% RH and Temp 10 °C to 50 °C @ 50% RH with CMC ±0.16 °C. 

Objectives

  1. Provide understanding of Thermal Calibration Techniques.
  2. Understand Thermal calibration principles and instrumentation.
  3. Fundamentals of International Temperature Scale, currently the, ITS-90.
  4. Calibration of Temperature Instruments.
  5. Uncertainty of measurement in Thermal metrological parameters.
  6. Develop skills for operating and maintaining calibration equipment.
  7. Learn calibration methodologies, Maintenance of Log Book of all instruments of  Thermal metrology calibration Laboratory.
  8. Implement Internal Quality Checks (IQC) and Intermediate Checks (IMC) for measurement reliability.
  9. Ensure compliance with ISO/IEC 17025:2017 standards.

What is to learn?

1. Introduction to Thermal Calibration

  • Importance of traceability and uncertainty measurement.
  • Fundamentals of Temperature scale, ITS-90
  • Overview of ISO/IEC 17025:2017 regulations.
  • Environmental Monitoring for stable calibration conditions.
  • Responsible for calibration, Uncertainty calculation and to prepare /check calibration certificates in compliance to quality system
  • IQC & IMC: Ensuring consistency and detecting deviations.

 

2. Instrumentation and Setup

  • Calibration and verification using following instruments:
  • Fundamentals of Temperature scale, ITS-90
  • LIGT and its Calibration against SPRT
  • RTD  Sensor and its calibration using SPRT
  • Thermocouple and its calibration by comparison against standard thermocouple
  • IR- Thermometer and its calibration using blackbody source
  • Hygrometry and calibration of humidity meters/thermo-hygrometers
  • Evaluation of Uncertainty in thermal measurements
  • Practical demonstration of the laboratory equipment’s
  • Calibration of thermal sources like Baths/DBC/Furnace
  • Single location and multiple location calibration of sources (Mapping)

 

3. Method Development & Data Analysis

  • Selection of calibration techniques and best practices.
  • Software tools for data analysis and reporting.
  • Review and documentation of IQC & IMC results for audit compliance.
  • Uncertainty estimation: Identifying sources of errors and applying statistical methods for confidence levels.
  • Data validation: Comparing results against reference standards to ensure compliance.
  • Graphical representation: Using charts and trend analysis for deviation tracking.
  • Final reporting: Creating traceable calibration certificates with measurement uncertainties.

 

4. Applications of Thermal

Training will be provided on selected parameters from the list below:

Thermal calibration is widely used across industries to ensure precision and accuracy of temperature measuring instruments in the following areas:

  • Manufacturing & Engineering: High precision temperature instruments are fabricated for accurate temperature measurement
  • Aerospace & Defence: Temperature metrology is used for metal forgings and refining of metals for their application in fabrication of defence or aerospace equipment.
  • Automobile Industry: When vehicles are painted with varied colours, temperature of paints is required to be maintained at constant temperature.
  • Research & Development: Most of the materials used for R&D requires to develop new sources for temperature application like cryogenic temperature or high temperature of molten metals.

1. Hands-On Training

  • Instrument setup and calibration with step-by-step guidance.
  • Application of SOPs (Standard Operating Procedures).
  • To do Routine Calibration w ork Logbook/IQC/IMC maintenance for calibration records.
  • Responsible for proper maintenance of records as per clause 4.13 of Quality manual and ISO/IEC 17025:2017

 

2. Troubleshooting & Maintenance

  • Common calibration errors and corrective measures.
  • Preventive maintenance for long-term reliability.
  • Strategies to ensure instrument accuracy and performance.
  1. Adherence to Safety Protocols: Strictly follow all laboratory safety guidelines and protocols to prevent accidents and ensure the well-being of all participants.
  2. Active Participation: Engage actively in all training sessions, discussions, and practical exercises. Complete all assigned tasks and projects on time.
  3. Respect for Equipment and Facilities: Handle all laboratory equipment and materials with care. Report any damages or malfunctions to the instructor immediately.
  4. Collaboration and Teamwork: Work collaboratively with fellow participants, sharing knowledge and supporting each other’s learning.
  5. Integrity and Accuracy: Maintain a high standard of integrity in all testing procedures and documentation. Ensure that all results are accurate and reliable.

Commitment to the Program: Participants must demonstrate a commitment to the training program by attending all scheduled sessions, completing all assignments, and actively participating in practical exercises. A signed commitment agreement may be required before the start of the program.

Health and Safety Compliance: Participants must comply with health and safety regulations, including wearing appropriate personal protective equipment (PPE) and adhering to all safety protocols. A medical clearance or proof of immunizations may be required for certain training programs.

 

Designation: Thermal Calibration Trainee

Section: Training

Qualification: Ph. D./ M. Tech./ B. Tech./Diploma.

Fees:  As Per Industry Standards

Experience: Freshers / Professionals

Employment Type: Short Term / Long Term

Location: Gurugram, Haryana

 

Note:

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