Engineering Division at FARE Labs Pvt. Ltd.

FARE Labs Pvt. Ltd. is proud to present its Engineering Division, a dynamic center of innovation and expertise dedicated to providing state-of-the-art solutions across various engineering disciplines. Led by our founders, who bring a wealth of experience and knowledge from their engineering backgrounds, this division is committed to integrating advanced technology with industry best practices.

Our founders have a rich history in the engineering sector, with extensive experience in planning and executing diverse projects, particularly in sourcing, installation and commissioning. They have successfully completed numerous technology-driven plants, leveraging cutting-edge methodologies to create cost-effective solutions that address complex engineering challenges. Their deep understanding of the industry not only enhances our service offerings but also establishes a strong foundation of trust and confidence among our clients.

Our Services

Our Engineering Division can assist you in a wide range of activities across all the sectors, specializing in the following:

New installation, Servicing and Maintenance of the Utilities

Electricity Handling & Distribution

Steam Boiler & Heaters

Process Cooling Systems

Fabrication & Pipeline

Water Handling Systems

Oil and Fats

Laboratory

Process Reactors

Cooling Towers

Automation

Oil & Grease Trap (OGT)

Efficiency Audits

We cover the following areas for efficiency audits

Water Audit

Energy Audit

Steam Audit

ETP Audit

Safety Audit

Process Audit

Quality Management

Environmental Audit

Power

Project Turnkey Solutions

FARE Labs excels in providing project solutions in many categories such as:

Effluent Treatment

Water Recycling

Environmental Engineering

Soaps & Detergents

Trust FARE Labs for all your Engineering Solutions

Client-Centric Approach: Our focus on building long-term relationships with clients drives us to deliver exceptional service and results.
Comprehensive Support: From initial consultation to project completion, we provide end-to-end support, ensuring seamless execution and communication.
Innovation-Driven: We are committed to staying at the forefront of engineering advancements, continuously improving our methodologies and services.

Get in Touch!

Energy Audit

An energy audit is a systematic evaluation designed to assess energy use within industrial and manufacturing environments. The process begins with a preliminary energy use analysis, evaluating historical consumption data to establish a baseline. A walk-through survey of the facility identifies obvious areas of energy waste and opportunities for immediate improvements. Detailed data collection includes gathering information on equipment specifications, operational schedules, and maintenance practices. A comprehensive load inventory catalogs all energy-consuming equipment and systems, facilitating an energy balance comparison between inputs (fuel, electricity) and outputs (useful energy, losses) to identify inefficiencies. The audit includes a performance assessment of energy systems such as HVAC, lighting, and motors against industry standards. Key opportunities for energy conservation are identified, focusing on upgrades, retrofits, or behavioral changes. A cost- benefit analysis evaluates the financial implications of potential energy-saving measures, including initial investments and long-term savings.

Energy Audit

Preliminary Energy Use Analysis: Evaluating historical energy consumption data and establishing a baseline for energy use.
Walk-Through Survey: Inspect the facility to identify obvious areas of energy waste and opportunities for immediate improvements.
Data Collection: Gathering detailed information on energy usage, such as equipment specifications, operational schedules, and maintenance practices.
Load Inventory: Cataloging all energy-consuming equipment and systems to understand their impact on overall energy consumption.
Energy Balance: Comparing energy inputs (fuel, electricity) with outputs (useful energy, losses) to identify inefficiencies.
Performance Assessment: Evaluating the performance of energy systems (HVAC, lighting, motors) against industry standards and best practices.
Identification of Energy Conservation Opportunities: Pinpointing areas where energy savings can be achieved, such as through upgrades, retrofits, or behavioral changes.
Cost-Benefit Analysis: Analyzing the financial implications of potential energy-saving measures, including initial investment, payback period, and long-term savings.
Reporting and Recommendations: Documenting findings, providing actionable recommendations, and outlining an implementation plan for energy improvements.
Implementation and Monitoring: Putting recommended measures into practice and continuously monitoring energy use to ensure sustained improvements.
Transformer and other electrical devices health check
Energy meter calibration and losses
Power factor balancing
Three-phase load balancing

Steam Audit

A steam audit is a comprehensive evaluation aimed at optimizing steam generation, distribution, and utilization within industrial and manufacturing environments. The process begins with assessing the performance of boilers and steam generators to ensure efficient operation. The audit evaluates the steam distribution network, including pipes, valves, and insulation, to minimize heat loss and pressure drops. Data collection and analysis play a crucial role in identifying inefficiencies and areas for improvement. On-site inspections verify data accuracy and help uncover issues within the steam system. The audit also analyzes how steam is utilized across various processes to identify opportunities for more efficient use. Key aspects include examining condensate and heat recovery to enhance overall system efficiency and assessing the quality of steam and condensate, ensuring they meet necessary standards. Identification of energy conservation opportunities focuses on potential upgrades, better insulation, or process changes. A cost-benefit analysis evaluates the financial implications of energy-saving measures, while reporting and recommendations provide actionable insights and an implementation plan. Continuous monitoring ensures sustained improvements, contributing to a more efficient and cost effective steam system.

Steam Audit

Steam Generation: Assessing the performance of boilers and steam generators to ensure they are operating efficiently.
Steam Distribution: Evaluating the steam distribution network, including pipes, valves, and insulation, to minimize heat loss and pressure drops.
Steam Utilization: Analyzing how steam is used in various processes to identify areas where steam can be used more efficiently.
Condensate and Heat Recovery: Examining the recovery of condensate and heat to improve overall system efficiency.
Data Collection and Analysis: Gathering detailed data on steam production, distribution, and usage to identify inefficiencies and areas for improvement.
On-Site Inspections: Conducting physical inspections of the steam system to verify data and identify issues.
Identification of Energy Conservation Opportunities: Pinpointing areas where energy savings can be achieved, such as through equipment upgrades, better insulation, or process changes.
Cost-Benefit Analysis: Analyzing the financial implications of potential energy-saving measures, including initial investment, payback period, and long-term savings.
Reporting and Recommendations: Documenting findings, providing actionable recommendations, and outlining an implementation plan for energy improvements.
Implementation and Monitoring: Implementing the recommended measures and continuously monitoring the system to ensure sustained improvements.
Quality of steam and its improvement: The amount of water carry over
Quality of steam condensate: it is food grade or not