Packaging Material Testing Training Program

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Overview

Packaging material testing is a critical process to ensure the safety, quality, performance, and regulatory compliance of materials used in food, pharmaceutical, and industrial applications. It involves evaluating mechanical, chemical, and barrier properties of materials such as plastics, paper, laminates, and glass using standardized test methods.
This training program is designed to provide comprehensive knowledge of packaging material testing techniques, aligned with standards such as ISO/IEC 17025:2017, FSSAI and EU 10/2011 guidelines. It focuses on both theoretical understanding and practical exposure to real-world testing scenarios.
FARE Labs, with expertise in packaging material testing and advanced analytical instrumentation, offers a Training & Certification Course for freshers and professionals.

Objectives

Training on Packaging Material Testing methods covering:

  • Understanding the importance of packaging testing in ensuring product safety and quality
  • Familiarization with regulatory requirements such as FSSAI and EU standards
  • Learning different testing methods including mechanical, chemical, and barrier testing
  • Understanding migration studies and risks of contamination from packaging materials
  • Hands-on exposure to testing of plastic, paper, and glass packaging materials
  • Developing skills in data analysis, result interpretation, and report preparation
  • Ensuring compliance with ISO/IEC 17025:2017 laboratory standards

What is to learn?

  1. Introduction to Packaging Testing
    • Fundamentals of packaging materials (Plastic, Paper, Glass)
    • Role of packaging in product protection and shelf life
    • Migration concepts (overall & specific migration)
    • Regulatory framework (FSSAI, EU 10/2011)
    • Basics of accuracy, traceability, and uncertainty

     2.  Instrumentation and Test Setup

          Testing and evaluation using:

  • Mechanical Testing Instruments
    • Universal Testing Machine
    • Box Compression Tester
    • Bursting Strength Tester
    • Drop Tester
    • DART Impact tester
    • Elmondorf Tear Tester
    • Coefficient of Friction Tester
    • Folding Endurance tester
    • Edge Crush Tester
    • Air Pressure Leakage Tester
    • Secure Seal Tester
    • Glass Bottle Burst Tester
  •  Barrier Property Instruments
    • OTR Analyzer (ASTM D3985, ASTM F1307)
    • WVTR Analyzer (ASTM F1249)
  • Analytical Instruments
    • ICP-OES (Heavy metals)
    • GC-MS/MS (Volatile compounds, phthalates)
    • LC-MS/MS (Migration studies)
    • HPLC (Chemical analysis)
  • Physical Testing Tools
    • Thickness Gauge
    • Height Gauge
    • Micrometer
    • Vernier Caliper
    • Ultrasonic Thickness Gauge
    • Cobb Tester (Water absorption)
    • Electronic Balance with Density Kit
    • MFI
    • Hot Air Oven
    • pH meter
    • Water Bath
    • Spectrophotometer
    • Gloss Meter

3.  Method Development & Data Analysis

  • Selection of appropriate test methods (ASTM, IS, ISO)
  • Sample preparation techniques
  • Migration testing using food simulants
  • Uncertainty estimation and error analysis
  • Data validation against regulatory limits
  • Trend analysis and graphical representation
  • Preparation of test reports and certificates (NABL compliance)

4.  Materials & Tests Covered

Paper & Paper Products

  • Grammage, Thickness, Burst Strength
  • Cobb Test (Water absorption)
  • Tear & Tensile Strength
  • Folding Endurance
  • OTR / WVTR
  • Compression / Ring Crush Test

Plastic & Polymer Products

  • Melt Flow Index (MFI)
  • Density, Thickness
  • Drop Impact Test
  • Top Load / Compression Test
  • Leakage Tests
  • Transparency & Appearance
  • Migration Testing (Overall & Specific)

Glass Packaging

  • Hydrostatic Pressure Test
  • Thermal Shock Test
  • Verticality
  • Capacity & Dimensional Analysis

5.  Migration & Chemical Testing

  • Overall Migration (OML)
  • Specific Migration (SML)
  • Heavy Metals (Pb, Cd, Cr, Ni, )
  • Phthalates (DEHP, DBP, DINP, )
  • MOAH / MOSH
  • Bisphenol A (BPA)
  • Aromatic Amines

Industries / Sectors to Serve
Packaging Material Testing is widely used across:

  • Food & Beverage Industry
  • Pharmaceutical Packaging
  • FMCG & Consumer Goods
  • Packaging Manufacturers
  • Printing & Publishing Industry
  • E-commerce & Logistics
  • Regulatory & Testing Laboratories

1. Hands-On Training

  • Sample preparation and testing
  • Instrument operation and calibration
  • SOP implementation
  • Test report generation

2. Laboratory Setup

  • Establishment of Packaging Testing Laboratory
  • Selection of instruments and infrastructure
  • NABL accreditation guidance

3.  Troubleshooting & Maintenance

  • Common testing errors and corrections
  • Instrument maintenance practices
  • Ensuring accuracy and repeatability
  1. Follow laboratory safety protocols
  2. Actively participate in training sessions
  3. Handle instruments carefully
  4. Maintain integrity in testing and reporting
  5. Ensure accuracy and reliability of results
  • Commitment to training program
  • Basic understanding of science/engineering
  • Compliance with safety guidelines
  • Willingness for practical learning

 

  • Designation: Packaging Material Testing Trainee
  • Section: Training
  • Qualification: D. / M.Tech / B.Tech / Diploma
  • Experience: Freshers / Professionals
  • Employment Type: Short Term / Long Term
  • Location: Gurugram, Haryana
  • Fees: As per Industry Standards
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